What Is A Countersunk Screw

Countersunk screws, sometimes called flathead screws, have a conical head (82°, 90°, 100°, 110°, 120°, 130°, etc.). The drive slots can be slotted, Phillips head, hexagonal, Torx, triangular, square, etc. After installation, they can completely embed into the countersunk hole of the connected component, keeping the structural surface flat and avoiding interference, scratches, safety hazards, and aesthetic problems caused by protruding screw heads. Next, let’s explore its types, characteristics, standards, and uses in detail.

Types of Countersunk Head Screws

By Drive

Phillips Countersunk Screw

Hex Socket Countersunk Screw

Countersunk Square Slot Screw

Countersunk Triangular Slotted Screw

Torx Countersunk Screw

By Thread

Countersunk Head Screw with Self-Drilling Thread

Countersunk Head Screw with Self-Tapping Thread

Countersunk Wood Screw

Characteristics of Countersunk Head Screws

  • Flush mounting
  • Aesthetics
  • Economical
  • Easy to install
  • Space-saving
  • Safe and non-scratch
  • Non-interfering construction
  • Good fastening
  • Low maintenance costs
  • Easy to disassemble
  • Widely used

Standards for Countersunk Head Screws

International standard for countersunk head machine screws:

Hexagon socket head cap screwsCountersunk cross recessed screwsCountersunk head slot machine screwsCountersunk head machine screws
DIN 7997
ISO 10642
JISB1194
DIN 965
ISO 7046
DIN 963
DIN 964
ISO 2009
JIS B1101F
ISO 14581

Standard for countersunk head tapping screws:

Phillips tapping screwsFlat slot self-tapping screwsHexagon socket countersunk head tapping screwsParticleboard screwsPhillips self-drilling screws
ISO 7050
JIS B1122F
DIN 7962
ISO 1482
ISO 14586DIN 7505DIN 7504P

Countersunk Head Screws Specifications

Size:M2、M3、M4、M5、M6、M8、M10、M12、M14、M16、M20、M22、M24、M30

Length:5mm to 100mm

For customized sizes and materials, please contact us online.

Material of Countersunk Head Screws

  • Carbon Steel
  • Stainless Steel
  • Alloy Steel
  • Copper alloy

Countersunk Head Screws Surface Treatment

Surface treatments for countersunk head screws include: galvanized, nickel-plated, blackened, Dacromet, chrome-plated, phosphated, and glued.

Installation and Removal of Countersunk Head Screws

  1. Positioning and marking: Clearly mark the screw installation position on the workpiece.
  2. Drilling and countersinking: Through-hole or pre-drilled holes are made for the screw diameter using the appropriate drill bit; the holes are then reamed using a countersink drill with the same angle as the head of the screw (usually 82°, 90° or 100°).
  3. Screwing: Screws are screwed using a Phillips screwdriver, hexagonal, triangular, single or plum head, depending on the drive slot.
  4. Removal: Select the screwdriver or bit that corresponds to the slot type and screw out in a counterclockwise direction. Rusty screws should be soaked in lubricant for a few minutes. If the screw is broken or the slot is damaged, a screw remover will be required to remove it.

Uses of Countersunk Screws

  • Furniture panel connections (e.g. closets, desks)
  • Door and window hardware, aluminum profile fixing
  • Mechanical equipment shroud, enclosure mounting
  • Electronic product shell
  • Automobile interior, instrument panel
  • Shipbuilding, rail transportation
  • Building decoration, metal plate fixing
  • Aerospace structural components (100° countersunk head screws)

Countersunk Screws: FAQ

Q1:What is the difference between a countersunk head screw and a pan head screw?

Countersunk Screw VS Pan Head Screw
  • Countersunk head screws with head hidden;
  • Pan head screws with exposed head

Pan head screws have the advantage of a large bearing surface, but are not suitable for structures with high flatness requirements.

Q2:How are countersunk holes machined?

A countersink bit is required and ensure that the angle is the same as the screw angle.

Q3:Are countersunk head screws suitable for thin plates?

Used for thin plates, but note that the thickness of the plate must be sufficient to accommodate the depth of the countersink.

Summarize

Understanding countersunk screw types, materials, manufacturing processes, and standards allows for more precise selection of countersunk fasteners suitable for different projects. For more information, please contact us online. We offer fasteners in both British and American units, including bolts, screws, nuts, washers, retaining rings, pins, threaded rods, etc.; we also offer custom-made special fasteners.

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